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| | | | Step 1: | Put crate in open area and prepare for assembly. |
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| | | | Step 2: | Remove cardboard box from crate and discard. |
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| | | | Step 3: | Remove top and sides of crate and discard. |
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| | | | Step 4: | Remove plastic from scooter and gather all components. |
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| | | | Step 5: | Peel off red film from battery and prepare to insert acid container into battery. |
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| | | | Step 6: | Push acid container firmly into battery and let drain fully into battery cells. |
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| | | | Step 7: | Insert black plastic battery seal into battery and hammer it flush to battery. |
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| | | | Step 8: | Insert stering column into front fork. |
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| | | | Step 9: | Insert bolt thru. Note that it will only go in one way and thats along the curve of the front fork. |
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| | | | Step 11: | Install front headlight cover and screw in firmly. |
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| | | | Step 12: | Connect headlight wire harness's together. |
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| | | | Step 13: | Install dash board and tighten screws firmly. |
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| | | | Step 14: | 4 screws will complete dashboard assembly. |
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| | | | Step 15: | Prop up scooter and prepare for front tire installation. |
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| | | | Step 16: | Insert drum brake into front tire. |
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| | | | Step 17: | Insert spacer into wheel. (opposite side of brake) |
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| | | | Step 18: | (About to put bolt thru wheel) make sure to slide the slots of brake into mount on the front fork. |
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| | | | Step 19: | Insert bolt thru as described: Front fork- spacer- wheel- brake- front fork. |
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| | | | Step 20: | Tighten nut firmly. (If you spin the tire with force it should barely move) |
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| | | | Step 21: | Insert rubber stopper into mirror and tighten down. |
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| | | | Step 22: | Insert second mirror. |
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| | | | Step 23: | When installing rear carrier leave a distance between carrier and rear handle. |
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| | | | Step 24: | Insert a screw and washer into the rear holes on the inside of carrier. |
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| | | | Step 25: | Put metal stripping into screws and and tighten nuts into them. |
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| | | | Step 26: | Insert two other screws and washers into holes. |
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| | | | Step 27: | Tighten down nuts the same way. |
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| | | | Step 28: | Install battery into floor compartment. (red wires positive and black wires negative). |
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| | | | Step 29: | Snap rubber mat into place on floorboard. |
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| | | | Step 30: | Fill oil compartment with 2-cycle oil. (not included) |
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| | | | Step 31: | Unlock gas cap and fill tank with gas. (not included) |
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| | | | Step 32: | Turn ignition on with key and kick start it. For first time start up it must be kick started. |
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